Customised Mezzanine Floor Systems
We have provided a list of 7 customised mezzanine floor systems examples. Based on our experience and previous projects we have illustrated options available for your warehouse needs. Not every application is suitable for a standard mezzanine and will require a customised mezzanine floor design to suit specific applications. Below are 7 different customised floors. 1 of these designs may better suit your needs.
Heavy Duty High Weight Load Mezzanine Floors
Image 1: Customised High Weight Load Mezzanine Floor
High weight capacity mezzanine floors are floors designed to hold more weight than the typical industry standard of 300kg per square metre. A floor over 300kg/m2 is considered a customised mezzanine floor.
The weight capacity of a mezzanine floor can be more than 1 tonne per square metre.
The typical weight capacity increments for a high weight capacity floor are:
A recent project example is the heavy-duty high weight load mezzanine floor is the JBS project
Extra-High Lift Mezzanine Floors
Image 2: Customised High Lift Mezzanine Floor
In some circumstances, particularly in the automation logistics industry, unusually high mezzanine floors are required to incorporate with robotic automation systems for the logistics industry.
Extra high mezzanine floors are engineered with additional bracing and heavy-duty steel to withstand the increased forces and tension. Additionally, customised staircases are necessary.
A recent example is a Dematic project.
Food Processing Compliant Mezzanine Floors
Image 3: Customised Food Processing Compliant Mezzanine Floor
Food Processing Mezzanine Floors must be built to meet the stringent food processing requirements.
This involves selective floor material and compliant structural material.
A recent example is the Food Industry Mezzanine Floor project.
Soundproof Mezzanine Floors
Image 4: Customised Sound-Proof Mezzanine Floor
Soundproof Mezzanine Floors are often utilised in circumstances where high noise machinery is used above the floor, or underneath. Also, in commercial office environments or functions centres where noise must be suppressed.
A sound-proof mezzanine floor utilises either a concrete floor or aerated concrete floor product such as the Hebel floor system.
A recent example is the Avionics project.
Integrated Machinery Mezzanine Floors
Image 5: Customised Integrated Machinery Mezzanine Floor
Often machinery requires platforms or a raised floor to be integrated with equipment for improved production efficiency. This allows better access to the equipment and a safer working environment. Customised mezzanine floors can be built to incorporate the machinery and facilitate the machines ancillary upstream or downstream requirements.
A recent example is the Ductmakers mezzanine floor project.
Gantry Crane Mezzanine Floors
Image 6: Customised Mezzanine Floor – Gantry Crane Mezzanine Floor
Gantry crane mezzanine floors are useful in a manufacturing setting. Often where the height is available the floor can double as storage and a gantry crane structure. Particularly useful where there is no existing gantry crane structure in the building or the factory Is being leased and you have the option to dismantle the gantry mezzanine floor and move it with you throughout the life of the business.
External (weather resistant) Mezzanine Floors
Image 7: Customised Mezzanine Floor – External (weather resistant) Mezzanine Floor
In some circumstances, a mezzanine floor built outside of the factory is a great way of optimising the space above your carpark or office to increase storage. The outside mezzanine floor is built using weather-resistant materials such as galvanised steel and compressed fibro concrete sheet to withstand the elements.
A recent example is the Quality Blow Moulders mezzanine floor project.
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Heighton Mezzanines is home to a team that has a wealth of experience in the design and implementation of mezzanine flooring solutions. With over fifteen years working together producing top quality results for businesses across Australia, you can rely on us to help you take your business to the next level.